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Ten years ago, John Burland was sitting in his office when the telephone rang. It was an old friend, Michele Jamiolkowski, president of the International Committee for the Safeguard and Stabilisation of the Leaning Tower of Pisa. 鈥淗e鈥檇 phoned to tell me of the poisoned chalice he had just been handed,鈥� says Burland. 鈥淗e鈥檇 been told by the prime minister of Italy to take action to stop the Leaning Tower of Pisa leaning any further. I told him: 鈥榊ou have my sympathy, that鈥檚 an awful responsibility鈥�.

鈥淎nd he replied: 鈥楰eep your sympathy for yourself. Your name鈥檚 down to head the team that has to find the solution.鈥欌�� With one phone call, Burland had been handed one of the toughest challenges in construction.

Burland is professor of soil mechanics at the department of civil and environmental engineering at Imperial College, London. Dressed casually, sitting behind his paper-strewn desk, he looks every bit the academic. 鈥淭he problem with Pisa is that there are no precedents,鈥� he explains in his quiet voice. 鈥淚t is unique.鈥�

After years of gradually leaning more and more, the tower was in imminent danger of toppling over. 鈥淭he inclination had steadily increased to a point where it was just about to fall over,鈥� explains Burland, leaning forward to emphasise his point. 鈥淲orse still, the stresses in the masonry walls caused by the lean were so intense that the marble was about to explode. To do nothing would have been a recipe for disaster.鈥�

The tower was built as a campanile for the nearby cathedral. Construction started in 1173 but stopped abruptly twice before the tower was completed in 1370, nearly 200 years later.

The reasons for the stoppages in the tower鈥檚 construction are not clear, but without them, says Burland, the tower would have fallen over. The gaps gave the soil below the tower time to settle and compress, to better support the structure. 鈥淚t鈥檚 a tower built on a bed of jelly,鈥� he adds.

The 60 m high tower is actually built on highly compressible clay. So, no matter how carefully the structure is built, once it reaches a critical height, the smallest upset will make it lean dangerously. 鈥淚t鈥檚 something small children building brick towers on a soft carpet will be familiar with,鈥� says Burland. Over the years, the tower鈥檚 lean has gradually increased until the seventh cornice now overhangs the ground by a staggering 4.5 m.

The problem Burland faced was to correct the lean without causing the tower鈥檚 collapse. The tower was so delicately balanced that the team charged with saving it dared not touch the ground on the south side, the direction in which it leans. 鈥淚t was not an underpinning job,鈥� says Burland. 鈥淎ny interference with the ground on the south would have brought it crashing down 鈥� and I鈥檇 have had to take up selling ice-creams in the piazza,鈥� he jokes.

Although Burland had to decrease the stresses in the tower鈥檚 masonry and stabilise its foundations, he could not correct the lean too much. 鈥淭here鈥檚 no way we could have had a not leaning tower,鈥� he says, smiling. 鈥淏esides, it鈥檚 a historic structure of great significance 鈥� you can鈥檛 change its character. Nor could we pull it down and rebuild it.鈥�

To give the team some breathing space, Burland introduced temporary structural measures. To reduce the likelihood of the marble failing, temporary steel tendons were wrapped around the tower鈥檚 first and second storeys. Then, to improve the stability of the foundations, a prestressed concrete collar was clamped around the base of the tower and 900 tonnes of lead were placed on its higher, north side.

With the tower now stable, for the short term at least, Burland started his search for a permanent cure. 鈥淚t had to be an 鈥榰ltra-soft鈥� solution, with no concentrated loads on the tower and its foundations,鈥� he explains. Various options were assessed, including pumping ground water from one side of the tower and loading the ground around the tower to compress it.

Finally, though, the team opted for a technique called soil extraction, which works by creating lots of little tunnels to create a controlled form of subsidence. 鈥淭he $50 000 dollar question was whether soil extraction would increase or decrease the tower鈥檚 lean,鈥� says Burland.

Before the tunnelling rig was allowed anywhere near the tower, a series of tests had to be carried out. Computer and physical models of the tower were studied for clues. 鈥淓verything had to be pursued in enormous amounts of detail, and a proposed solution only evolved after years of intense argument.鈥�

When there was nothing left to be tested in the laboratory, a trial was carried out on the piazza, close to the tower itself. A full-sized mock-up of the foundations was constructed by sinking a 7 m diameter shaft and filling it with a concrete imitation of the tower鈥檚 base.

This was then loaded with weights on one side to simulate the loads experienced by the tower鈥檚 foundations.

Next, a line of continuous-flight augers were positioned around the unloaded side of the mock-up and the soil was carefully extracted. The tests proved that the system worked and allowed the team to develop the drilling technology.

For Burland, however, the most important thing was that 鈥渁 system of command was developed鈥�. This involved the drilling team sending him two faxes every day, one in the morning and one in the evening, showing how the structure was performing. Burland would then fax back an instruction saying which augers should be used the next day to remove more earth.

Biting the bullet

With this test successfully completed, says Burland: 鈥淲e had to bite the bullet and go for it.鈥� Work started on the tower in February. This time, 41 augers were installed along its north side. Sensitive measuring equipment was fitted to monitor the tower鈥檚 response to the works. The burden was then on Burland to decide which auger to use to start the process of slowly and carefully removing soil from beneath the north side of the historic monument.

The augers were run slowly, one at a time. About 100 litres of earth a day were removed from beneath the tower鈥檚 foundations. Back in his office at Imperial College, Burland kept an anxious eye on the fax machine. As the results started to accumulate over the weeks, he could see the process was actually working. The tower started to right itself slowly.

But Burland could not relax completely. Every day, he had to look at the measurements from the previous day and decide which auger should be turned next to remove the soil. 鈥淚t鈥檚 like riding a bicycle by fax,鈥� he says, clearly relieved that things are going well. 鈥淚鈥檓 slowly steering the tower steadily due north.鈥�

Now, six months into the project, Burland is still manning the controls. 鈥淪o far, the tower has moved back about 190 mm at the seventh cornice,鈥� he says, leaning back in his chair. The solution has worked so well that the team has even removed some of the lead ounterweights. 鈥淚鈥檓 not relaxing, though,鈥� he adds. 鈥淵ou cannot afford to on a project as important as this one.鈥�

The task of removing soil is expected to be completed by the end of February 2001, four months earlier than first planned. When the works are complete, the seventh cornice will have moved back about 390 mm, while the top of the tower itself will be 500 mm closer to the vertical. This is predicted to reduce the stress in the masonry by about 10% and will correct the lean by a similar amount 鈥� not enough to be noticed, claims Burland.

鈥淭hat鈥檚 all there is to it,鈥� he says. 鈥淎part, that is, from the feeling of sheer terror and trepidation of being the man held responsible.鈥�