How do you build an extension inside a prison where scaffolding, skips and site vehicles are all viewed as potential escape routes?

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In this week鈥檚 issue, to build 10 鈥榮uper prisons鈥 capable of holding 3,000 inmates each.

好色先生TV a new prison may involve many different considerations to any other job, but the proposal made us think back five years when we examined just how hard it is to extend a prison that鈥檚 already in existence. In 2008 we sent our technical editor, Thomas Lane, inside HMP Highdown in Surrey to find out how it鈥檚 done, and here鈥檚 what he has to say about it:

鈥淭here is one positive aspect to building super prisons - this should be a relatively straightforward job.

How do you do scaffolding? You clad it in corrugated iron, top it with razor wire and secure the base set in concrete

鈥淏ack in 2008, when the proposal to build three 鈥榯itan鈥 prisons was on the table, I visited Highdown Prison in Surrey to see how Kier was getting on with constructing two new accommodation blocks.

鈥淓xtending an existing prison is extremely difficult because security is so tight. I had to meet the head of capital projects at the Ministry of Justice to satisfy them we weren鈥檛 going to print a prison escape route map in the magazine before we were allowed on site.

鈥淕etting to the work site involved airport style security checks, an escort and corridor after corridor of locked doors - a process that took at least half an hour. Site workers had to go through the same checks towards the end of the job and Kier made extensive use of prefabrication to speed the job up.

鈥満蒙壬鶷V a super prison on a green field site should be a breeze by comparison - if these ever get built.鈥

In the article Tom wrote in 2008, he explained some of the security issues in more detail:

鈥満蒙壬鶷V 鈥渋nside鈥 is difficult. Bill Heyes, Kier鈥檚 prison framework manager, says it takes 30-50% longer. Think about scaffolding for a minute. To you, it鈥檚 just scaffolding, but to 742 other pairs of eyes it鈥檚 the most inviting climbing frame since primary school. How do you do scaffolding? You clad it in corrugated iron, top it with razor wire and secure the base set in concrete.

鈥淎nd skips. What about skips? To you they鈥檙e big rubbish bins, but to some of the incarcerated they鈥檙e the handiest teleportation devices since Star Trek. Skips must be kept locked and you need a permit to take them offsite.

鈥淎nd you have to be invisible. Prisoners move around for education and exercise at set times and at these times contractors must vanish. At lunchtime everything effectively shuts down.鈥

There was also another problem. 鈥淏ecause the site was so far from the entrance, it was cheaper to build a road around the edge of the prison and knock a hole in the wall. So they did, and built another wall inside to make a kind of enclave. Security was still very tight, though. All vehicles had to enter through a secure compound and be checked by prison officers. Site workers also had to be vetted for any criminal convictions.鈥

To the relief of the prison officers the hole in the perimeter wall was eventually blocked up.

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